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Flyback SMPS

Calculate key parameters of a flyback switched-mode power supply transformer.

One kind of switched-mode power supply is the Flyback SMPS, which functions by storing energy in a transformer during one portion of the switching cycle and transferring it to the output during another. It usually consists of a transformer, capacitor, diode, and switching transistor arranged in a specific configuration to effectively convert input voltage to the intended output voltage.

The main function of the Flyback SMPS is to convert an unregulated or fluctuating input voltage into a regulated output voltage. It rapidly cycles the input voltage on and off, stores energy during the off cycle, and transfers it to the output during the on cycle.

Understanding Flyback SMPS

Design and Operation

The flyback SMPS design encompasses two distinct operational phases:

  • Primary Side — interfaces with the input power source
  • Secondary Side — connects to the output load

Central to the flyback design is the transformer, which facilitates power transfer from the primary to the secondary side. A primary side switch — often a MOSFET or IGBT — is cycled on and off at a high frequency, typically ranging from 50 kHz to 200 kHz. This generates a high-frequency AC voltage on the primary side, which is subsequently transformed into a high-voltage DC voltage on the secondary side.

Advantages and Disadvantages

AdvantageDisadvantage
EfficiencyOften exceeds 90%, attributed to the transformer's role in voltage upconversion and current reduction
SizeIntegration of a transformer enables remarkably compact configurations
CostTransformers are comparatively economical, rendering flyback SMPS cost-effective
IsolationProvides galvanic isolation between input and output, enhancing safety and minimizing noise
ComplexityRequires a sophisticated control circuit to manage switching frequency and voltage regulation
NoiseHigh-frequency switching can lead to noise generation in certain applications
EMIMay produce electromagnetic interference (EMI), presenting challenges in EMI-sensitive applications

Applications

  • Consumer Electronics
  • LED Lighting
  • Telecommunications
  • Industrial Automation
  • Medical Devices

Conclusion

The flyback SMPS remains a favored option across numerous power supply applications owing to its high efficiency, compact size, and affordability. Despite drawbacks such as complexity and potential noise generation, it stands as a dependable and efficient solution for various application scenarios.

About This Calculator

This online Flyback SMPS calculator allows you to perform SMPS calculations and obtain figures such as:

  • Tₘₐˣ — Maximum time
  • Frequency
  • Duty Cycle
  • Energy per Cycle
  • Power
  • Current In and Out

Simply enter the voltage, transformer inductance value, and transformer VT product to get these values.

Inputs

Volt-time product of the transformer in volt-microseconds

Primary winding voltage in volts

Output voltage in volts

Transformer turns ratio (primary : secondary)

Primary winding inductance in microhenries

Leakage inductance of the transformer in microhenries (informational)

Forward voltage drop of the output rectifier diode in volts (informational)

Voltage drop across the switching transistor in volts (informational)

Results

Voltage Primary must be greater than zero
Ton MaxµsMaximum transistor on-time in microseconds
FrequencykHzSwitching frequency in kilohertz
Duty CycleTransistor duty cycle ratio
Energy Per CycleµJEnergy stored and transferred per switching cycle in microjoules
PowerWOutput power in watts
Current InAPrimary input current in amps
Current OutASecondary output current in amps